As a construction or manufacturing company, you rely on heavy equipment to get multiple jobs done. Given the high cost, it’s obvious that you’d want your equipment to operate for as long as possible. And for that, you need to ensure proper equipment maintenance.

However, you shouldn’t forget that the equipment is operated not just by you but also by your crew members. You need to train them so they know when it’s time for heavy equipment repair, part replacement, or early maintenance.

If you’re looking for an easy overview of basic issues that you can give to your team, use our list of warning signs below.

6 Situations that Warrant Heavy Equipment Repair

Regular safety checks and inspections are a great way to notice if there’s something wrong with your equipment. Here’s a quick checklist your team can use:


The loud noise and dust inside an industrial plant can sometimes hamper the visibility of warning lights. These indicators are often integrated into the equipment with bright lights so as to capture the operator’s attention. They light up when the equipment stops functioning the usual way.

Ignoring these lights can lead to a bigger problem in the future. So, make sure you train your personnel on where to look (despite noise and dust). Ask them to report the problem as soon as they spot a glowing warning light.


Heavy equipment comprises hydraulic components that spin and rotate. When all these components work together, the machinery vibrates. However, when it starts vibrating at a higher speed than normal, take it as a warning signal.

Extreme vibration could mean there’s an internal problem with the equipment relating to bolts, drive belts, fluids, etc. Call a heavy equipment service professional is the best way to handle such a situation.


Every piece of equipment whether big or small has fluids and lubricants flowing through it. These make them prone to leaks. While a maintenance service package checks for fluid levels and leaks, you cannot just rely on them.

Let your crew members know that wet spots, fluid drips, and puddles around the equipment are some common signs of leakage. They should report these leaks immediately after they spot them.


All equipment makes sounds when operating. But some sounds such as screaming belts, surface scraping, grinding of gears, and hisses caused by pressure escaping are a huge sign that you require heavy equipment painters.

Encourage your team members to remain alert and report such sounds. Train them well so they know the difference between the sound of a normally operating piece of equipment sound and which sounds indicate an issue.


An industrial plant uses different types of equipment. Some require proper airflow for venting heat while others need direct integration with the exhaust system.

Be sure to ask the assigned personnel to maintain these airflow and exhaust systems. Improper maintenance can lead to dirt buildup and result in equipment malfunction, washed-up ventilation fans, motor troubles, and more.


Heavy equipment is designed to generate and ensure certain productivity levels. If you’ve worked with them for some time, you’ll notice when the level starts decreasing.

Just make sure your quality control team maintains a record and is quick to recognize a dip in productivity caused by reoccurring downtime.

Get In Touch With Our Experts

If you have noticed any of these signs and aren’t sure which heavy equipment repair professional to contact, choose ProAll Equipment Refurbishing. You can call us at (817) 741-3361 or simply fill out our contact form.